Zhangjiagang Sunswell Machinery Co., Ltd.
Sunswell Machinery Co., Ltd. Bottling machines for water, juice, carbonated drinks, milk and oil with 12 years of global market experience and more than 50 countries presence.
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New Design Fully Automatic Water Production Juice Production Blowing Mold Machinery
Features:
1. Stable performance with advanced PLC.
2. Automatic preform conveyer to save human cost.
3. Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the bottle shaping rate, increase the production.
4. High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5. High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.
6. Introduce the FESTO air cylinder to avoid contamination and noise.
7. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
8. Strong clamping force with high pressure and double crank links to lock the mould.
9. Two ways of operating: Automatic and manual.
10. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
11. Contamination is avoided for the bottle body.
12. Ideal effect of the chilling with the chilling system.
13. Easy installation and starting
14. Safereliable and unique design of the position of valve to make the pneumatic diagram in the machine easier to understand.
Main Components and Brands(can be customized)
| No. | Description | Brand & Origin |
| 1 | PLC | Omron (Japan) |
| 2 | Operating Panel | KunlunTongtai (Sino-foreign joint venture) |
| 3 | Servo Motor (Driven the mold clamping system, stepping system, the stretching system, preform arraying) | Yaskawa (Japan) |
| 4 | Speed Reducer | NEUGART (Germany) |
| 5 | High Pressure Blowing Valve (pre-blowing, blowing and exhausting included) | PARKER(U.S.A.) |
| 6 | Cylinder | Rexroth(Germany) or FESTO (Germany) |
| 7 | Motion Valve | Parker (USA) |
| 8 | Control Button, Intermediate Relay | Omron (Japan) |
| 9 | AC Contactor, Thermal Relay | Schneider (France) |
| 10 | Intelligent Voltage Regulator | Omron (Japan) |
| 11 | Silicon Control | Semikron (Germany) |
| 12 | Infrared Tungsten Lamp Pipe | Lianggu(China) |
| 13 | Convertible Governor | Omron (Japan) |
Advantages:
1. Low costhigh efficiencyeasy operation and maintenance, etc, profited from the fully automatic technological process.
2.Ideal cooling system make the finished bottles without any flaws.
3. Easy for you to installtest and start up.
4. Low rejection rate: Less than 0.2 percent.
5.Customized bottle mold design.
Technical parameter:
| Model | Item | PM-A2 | PM-A4 | PM-A6 | PM-A8 |
| Productivity | Depend on bottle design | 2400-3000PCS/H | 3500-4500PCS/H | 5500-6500PCS/H | 8000-9000PCS/H |
| Product type | Volume | 0.1-2.0L | 0.1-2.0L | 0.1-2.0L | 0.1-2.0L |
| Body diameter | ≤100mm | ≤100mm | ≤100mm | ≤100mm | |
| Height | ≤310mm | ≤310mm | ≤330mm | ≤330mm | |
| Neck diameter | ≤38mm | ≤38mm | ≤38mm | ≤38mm | |
| Mold | Cavity | 2 | 4 | 6 | |
| Mold thickness | 240mm | 240mm | 240mm | 240mm | |
| Mold volume | 260*240*370mm | 510*240*360mm | 640*240*360mm | 640*240*360mm | |
| Main machine power | Electrical source power | 380V/220V 50/60HZ | 380V/220V 50/60HZ | 380V/220V 50/60HZ | 380V/220V 560/60HZ |
| 3Phase | 3Phase | 3Phase | 3Phase | ||
| Rated power | 25kw | 49kw | 73kw | 97kw | |
| Really use power | 6.5kw | 13kw | 25kw | ||
| Air system | HP air compressor | 1.6m³/min3.0Mpa | 3.0m³/min3.0Mpa | 6.0m³/min3.0Mpa | 6.0m³/min3.0Mpa |
| LP air compressor | 1.0m³/min1.0Mpa | 1.6m³/min1.0Mpa | 2.0m³/min1.0Mpa | 23.0m³/min1.0Mpa | |
| Air tank | 0.6m³3.0Mpa | 0.6m³3.0Mpa | 1.0m³3.0Mpa | 1.0m³3.0Mpa | |
| Air dryer | 1.0m³/min3.0Mpa | 2.0m³/min3.0Mpa | 6.0m³/min3.0Mpa | 6.0m³/min3.0Mpa | |
| Cooling water | Water Chiller | 3HP | 3HP | 5HP | 8HP |
| Machine | Size(L*W*H) | 1900*1280*1930mm | 1900*1860*1930mm | 4100*1400*1800mm | 4100*2200*1800mm |
| Weight | 2000kg | 3600kg | 4200kg | 5800kg | |
| Preform unscrambler | Size(L*W*H) | 2000*950*2480mm | 2000*950*2480mm | 2000*950*2480mm | 2000*950*2480mm |
| Weight | 500kg | 500kg | 500kg | 500kg |