12000BPH Drinking Water Blowing Filling Capping Combiblock Machine / Line

12,000BPH drinking water Blowing Filling Capping Combiblock filling machine / line

Blow-filling-capping Combi-block

High-speed rotary filling PET bottles blow-filling-capping Combi-block is based on "high-speed blow molding machine unit ", " high-speed filling machine unit “and " high speed capping machine unit " ,equipped with control system and on-line detection system. Through the optical, mechanical, electricity, gas, liquid and other disciplines comprehensive application with image recognition technology , the application of synchronous servo control system , allowing customers to achieve the integration of multiple unit control and production equipment , achieve the production line scientific layout , seamless and integrated control , improve the entire line of production efficiency, reduce investment costs, reduce energy consumption and maintenance costs of the integrated production capabilities.

Capacity: 12,000 – 40,000BPH (500ml)

Features:

Rotary Blow Molding Machine

1.Horizontal heating chain drive system

• Use high-strength brass processing to extend the service life
• Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread

2.Efficient energy-saving preform heating system

• Patented blowing nozzle unit for stable preform
• Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.
• To avoid broken bottle blocking machine phenomenon.

3.Fast mold changing unit (6-screw design)

• 6-screw mold change design
• 6-8min for each mold changing

4.H-type steel frame, reducing vibration, more stable

• Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.
• H-type steel welding, high-speed rotation more stable.

5.High accurate filtration system and High pressure air recycling system

• High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.

• High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.

Integrated brake system with slewing ring, more reliable and stable.

6.Reliable electrical control

• Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.

• Safety relay equipped

• Safety door locking

7.Air conditioning and Anti-condensation System on electrical cabinet

8.Ion air blowing

• Ion gas blowing for removing dust on preform
• Positive and negative ion generator neutralize static electricity on surface of preform
• Blow clean compressed air onto the surface of the preform
• Vacuum dust suction

Gravity Filling Machine

• Filling valves and tank are made of stainless steel SUS304.
• Large flat bearing with teeth, stable and reliable performance.
• Gravity filling.
• Ring shape tank with float ball level control.
• High speed and high accuracy filling valve with 200ml/s flowing speed
• Filling valve equips dummy cup and can do CIP circularly.
• With rotary spray ball in tank to ensure cleaning effect.
• Lift by pneumatic cylinders.

Capping Machine

• Magnetic constant torque capping head ensures stability and controls defective rate of capping less than 0.2%.
• Cap dropping rail equips a group of photoelectrical switch for reverse cap detecting. When lack of cap, machine will be stopped automatically.
• Bottle infeed detecting switch works with the pneumatic cylinder on cap starwheel to avoid feeding cap on no-bottle condition.

Equipment Structure

• Stand
• Rotary blow molder
• Rotary filler
• Rotary capper
• Bottle infeed and outfeed system
• Control